Prime Robotics Redefines Mixed Case Palletization with AI-Enabled Advanced Tall Pallet Station
  • Ultra-tall, stable mixed case palletization at industry leading speed

  • 3D vision-driven robotic automation to maximize space and transportation savings

  • Quadruples productivity while achieving near-perfect inventory accuracy

 

Lakewood, CO (March 18, 2026) — Prime Robotics, a premier provider of AI and robotic-enabled warehouse automation solutions, announces the commercial availability of its new Advanced Tall Pallet Station (TPS), a first-of-its-kind hybrid automation cell to enable mixed-case palletization at industry leading speed. Leveraging robotics and AI-enabled 3D computer vision for advanced cognitive automation, Advanced TPS allows warehouse operators to quadruple productivity while achieving near-perfect inventory accuracy in a space saving footprint.

The ability to build 108-inch tall, highly stable, mixed-case pallets at a rated capacity exceeding 350 cases per hour (CPH) is a competitive advantage for high-volume distribution customers in the food and beverage, third party logistics and wholesale industries.

As global shipping costs rise, maximizing trailer cube has become an operational imperative. Building 9-foot-tall pallets typically introduces significant ergonomic risks and stability issues, with manual pick rates average 60-80 CPH. The Advanced TPS integrates an elevated picking platform with a fleet of autonomous mobile robots delivering goods to eight independent pallet positions. Decentralized architecture enables maximum flexibility by allowing the system to dynamically assign tasks across all active positions.

“Our Advanced TPS represents a transformation in mixed-case palletization,” said Eric Rongley, CEO of Prime Robotics. “By combining AI-driven vision with predictive automation, we’re enabling our customers to maximize trailer cube while quadrupling productivity. This is warehouse automation innovation that directly impacts the bottom line.”

Using a sophisticated 3D vision system enabled by AI-powered software, Advanced TPS serves as a predictive engine for task interleaving. Utilizing volumetric sensors, the system automatically detects when a picking task nears completion and pre-emptively dispatches robots to execute the next mission.

Prime Robotics’ Advanced TPS further elevates the human-robot collaborative experience through an AI-powered natural language voice interface. Unlike legacy pick-to-voice systems, the TPS utilizes a Large Language Model (LLM) to process complex intent, enabling hands-free operation, natural language query processing, and faster training for new associates.

The station includes an autonomous audit mode that uses the vision field to perform high-speed cycle counts, flagging inventory variances. By combining cognitive automation with increased space savings and vertical capacity, the Advanced TPS allows operators to quadruple productivity while achieving near-perfect inventory accuracy.

Prime Robotics will be exhibiting at MODEX (booth C13991) at the Georgia World Congress Center in Atlanta on April 13-16, 2026. Contact Sales@PrimeRobotics.com to schedule a demo or learn more.

About Prime Robotics, Inc. 

Prime Robotics is a premier provider of end-to-end automation solutions tailored for distribution centers and warehouses. Prime’s suite of robot and execution software solutions transform fragmented workflows, empowering clients to unlock operational productivity and efficiency. Committed to revolutionizing warehouse, supply chain, and factory operations, Prime strives to elevate businesses through best-in-class automation solutions and services. 

For more information about Prime Robotics, visit www.primerobotics.com 

Media Contact:

Kimberly Zminkowski
Head of Marketing
Marketing@PrimeRobotics.com

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