Every figure on this page comes from a live Prime deployment. Not a benchmark environment, not a controlled demo, not a best-case scenario. Operations running today.
Live deployments running today
Typical implementation timeline
System uptime across deployments
Labor, throughput, accuracy, payback. The metrics operations directors track — pulled from deployed Prime systems.
Live 3PL deployment · Advanced Pallet Station + MobilePallet AMR
Scan-enforced per pick · Vision audit layer on outbound pallets
Regional 3PL · Full deployment including robots, stations, and software
Range across deployments · Varies by operation size and order profile
Regional distributor · RackBot ASRS · 50K→160K pallet locations
Distributor inventory management · Full pallet automation inbound through dispatch
Arctic Series · Every robot type · Every station type · Same PrimeOS platform
Denver-based engineers · Same team that built and deployed the system
Single deployment · Packaging pickup, QA hold, stop sequencing, live ERP integration
Each deployment below reflects a real Prime installation. Customers are described by operation type only — Prime does not name customers publicly.
MobilePallet AMRs feed the Advanced Pallet Station continuously while a robotic arm handles high-velocity SKUs. One operator manages what previously required eight. The client has since expanded to a second site.
Receive · MobilePallet AMR · Advanced Pallet Station · Robotic Arm Assist · Wrap · Dispatch
PES runs four simultaneous workflows from one floor: end-of-line packaging pickup, 48-hour FDA QA hold management, delivery stop sequencing, and live ERP integration. Three MobilePallet AMRs handle all pallet movement — no forklifts in the active zone.
End-of-Line Pickup · QA Hold Sequencing · Stop Sequencing · ERP-Directed Dispatch
RackBot ASRS consolidates inventory from three separate facilities into one high-density location. 50,000 pallet positions at launch, scaling to 160,000. Full-truck outbound staging directed by PES with no manual wave planning and an 80%+ reduction in forklift usage.
Receive · RackBot ASRS · Deep Storage · JIT Staging · Dispatch
MobileShelf AMRs bring product to the picker. One employee manages the pick station, processing what previously required six to eight workers. The CEO describes it as a structural change in how the operation runs — not an efficiency improvement.
Receive · MobileShelf G2P · Piece Pick Station · Pack · Dispatch
MobilePallet AMRs sequence product for direct store delivery routes while PES builds tall mixed-SKU pallets in stop order — no manual wave planning, no re-sequencing at the dock. At 250 cases per hour and climbing, this is a benchmark we are actively improving as throughput increases.
Receive · MobilePallet AMR · Tall Pallet Station · Stop-Sequenced Dispatch
Throughput ranges from live deployments — not lab conditions. Ranges reflect real variation in SKU mix, order profiles, worker speed, and shift patterns. PES makes the variation visible and manageable.
Case-pick throughput at the APS across live deployments. Range reflects order profile complexity and worker pace across shifts.
Peak: 500+ with robotic arm assist on high-velocity SKUs
Each-pick throughput at a live piece-pick deployment. Real SKU mix, real workers. One picker doing the work of six to eight.
Peak: 350+ picks/hr in high-velocity single-SKU windows
Mixed-SKU palletizing throughput using Bullseye Scheduling architecture. Upper range achieved with optimal order profiles and arm assist.
See mixedskupalletizing.com for full Bullseye Scheduling breakdown
Peak labor reduction from a live outbound deployment. Nine workers replaced by one operator managing the automated system.
Also achieved: 1 FTE doing work of 6–8 in separate each-pick deployment
System availability across live deployments. PES handles robot failures gracefully — work routes around the offline unit automatically.
US support response under 4 hours when intervention is required
Typical time from contract to live operation. Pre-integrated platform means implementation is configuration, not engineering.
Compare: 12+ months for multi-vendor SI-assembled systems
With Prime’s robots and pick stations we were able to do with 1 employee what it would take 6–8 to do before we automated.
CEO · Regional Paper & Packaging Distributor
We’ll map your order profile, show you realistic throughput numbers for your SKU mix, and tell you honestly which workflow fits — before you commit to anything.
