Prime Robot Fleet

High-Density Pallet Storage. At the Dock.

4-way shuttle ASRS. PES-orchestrated retrieval. Rack-at-the-dock architecture collapses forklift travel from ~150m to ~25ft. Arctic-rated to −20°F.

Product Type

Pallet ASRS

Shuttle Axes

4-Way

Classification
Fixed-Rack Shuttle · Not an AMR
4-Way
Shuttle Movement

X + Y within rack structure

~25ft
Forklift Travel to Dock

vs. ~150m traditional ASRS

−20°F
Arctic Series Rated

Frozen pallet storage

1
PES Platform

Whole fleet, one system

The RackBot

What It Does

The RackBot is a 4-way shuttle that travels inside a fixed rack structure, moving on both the X and Y axes — across bays and between levels — to reach any pallet position without a dedicated aisle crane.

When PES assigns a retrieval task, RackBot navigates to that position, lifts the pallet load, and delivers it to the dock face. No crane. No dedicated aisle per robot. No human dispatcher queuing jobs.

This is not a standalone storage system with an inventory database. Every pallet in the rack is a live asset in the fulfillment sequence — PES assigns retrieval order based on outbound priority, carrier departure, and dock slot availability.

Architecture

Rack-at-the-Dock

The most important thing about RackBot is not what it does — it’s where it goes. Traditional ASRS sits deep in the warehouse. RackBot belongs at the dock. That single architectural change eliminates the biggest labor cost in pallet retrieval: forklift travel.

RackBot PTU — Pallet handoff at the dock face
Traditional ASRS Architecture

Storage Deep. Forklift to Dock.

The ASRS sits at the rear of the warehouse. A crane retrieves the pallet and deposits it at a pick station. A forklift then travels the length of the building — typically 150m or more, round trip — to bring the pallet to the outbound dock. Every single pallet movement.

~150m
forklift travel
per pallet
Prime RackBot Architecture

Rack at the Dock. Pallet at the Door.

The RackBot rack structure is positioned directly at the dock face. RackBot retrieves the pallet inside the rack and presents it at the dock door. A MobilePallet AMR or forklift picks it up and loads the trailer. Same storage density. A fraction of the forklift travel.

~25ft
forklift travel
per pallet
Fewer
Forklifts needed at dock
Less
Dock congestion per shift
Faster
Outbound throughput per dock door
PES Software

Not a Storage System. An Execution System.

Most ASRS vendors give you storage and an inventory database. RackBot runs under PES — which treats every pallet in the rack as an active participant in the fulfillment plan, not a static inventory location.

📋
Task Assignment

PES assigns every retrieval and put-away task. RackBot doesn’t decide what to pick next — PES does, based on outbound order priority, dock slot availability, and carrier departure time.

🔄
Cross-Robot Coordination

RackBot hands pallets to MobilePallet AMRs at the dock. PES coordinates the handoff timing so AMRs aren’t waiting and dock doors aren’t idle. One brain, all robots.

📊
Put-Away Intelligence

Inbound pallets aren’t stored in the next open slot. PES assigns put-away positions based on predicted retrieval sequence — pallets needed soonest go to positions that retrieve fastest.

Arctic Series

Frozen Pallet Storage. Same System.

The RackBot Arctic Series is the same 4-way shuttle ASRS configured for frozen and refrigerated environments. It operates at −20°F and runs under the same PES instance as the rest of your fleet.

The Arctic Series RackBot and Arctic Series MobilePallet AMR operate together under one PES orchestration layer — one system manages your frozen and ambient pallet flows simultaneously.

−20°F Operating Temperature

Full shuttle operation in deep-freeze environments. No separate warmed mechanical room required for the shuttle itself.

6–8 Hour Battery Runtime

Confirmed operating duration at freezer temperature. Battery management handled by PES fleet scheduler.

Unified PES Orchestration

Frozen and ambient pallet storage tasks orchestrated under one PES instance. No separate WMS for the cold zone.

−20°F

Arctic Series Operating Range

6–8 hrs

Battery Runtime in Freezer

Same rack architecture. Same PES platform. Hardened for frozen storage environments.

Robot Fleet

One System. Three Robots. One Vendor.

RackBot operates under the same PES instance as the rest of the Prime robot fleet. One software platform, one implementation team, one support contract.

MobilePallet AMR

Autonomous Mobile Robot

4,400 lb capacity. Moves pallets across the floor — from RackBot dock delivery to staging, receiving to put-away. Works with RackBot at the dock face under PES coordination.

MobileShelf AMR

Autonomous Mobile Robot

Goods-to-person shelf fulfillment. Case and each picking. Operates in the same PES-managed floor as MobilePallet and RackBot — all three under one orchestration layer.

RackBot

Pallet ASRS · 4-Way Shuttle

You’re here. High-density pallet storage at the dock. PES-orchestrated retrieval and put-away. The fixed-infrastructure component in a flexible, mixed-robot floor.

Technical Specifications

RackBot Spec Table

Amber items pending engineering confirmation — contact Prime for current values.

Product Type4-Way Pallet Shuttle ASRS
ClassificationPallet ASRS — fixed rack shuttle. Not an AMR.
Shuttle MovementX and Y axis within rack structure (4-way). No dedicated aisle crane.
Max SpeedTBD⚠ Pending engineering confirmation
Operating TemperatureStandard ambient / Arctic Series: −20°F (−29°C)
Battery Runtime (Freezer)6–8 hours (Arctic Series)
Rack ConfigurationTBD — aisle/bay specs⚠ Pending engineering confirmation
Fleet ManagementPES (Prime Execution System) — PMC, RCS, Site Manager
WMS / ERP IntegrationVia PES API. RackBot does not require direct WMS integration.
Safety CertificationsTBD⚠ Pending engineering confirmation
Deployment EnvironmentWarehouse, distribution center, cold storage facility
Architecture PairingRack-at-the-dock placement. Compatible with MobilePallet AMR and MobileShelf AMR in mixed fleet.

See RackBot in Operation.

Talk through your pallet storage challenge. We’ll walk you through the rack-at-the-dock architecture in a working deployment.

Prime Robotics